Product Description:
The Vacuum Homogenizing Emulsifier is a state-of-the-art Emulsifying Mixer Machine designed to meet the highest standards of efficiency, safety, and versatility in mixing and emulsifying applications. This advanced equipment integrates the functions of vacuum, homogenization, and emulsification into one seamless process, making it an indispensable tool for industries such as cosmetics, pharmaceuticals, food, and chemical production.
One of the standout features of this Homogenizer Emulsifier Mixer is its robust safety system. The machine is equipped with Overpressure Protection, ensuring that any abnormal pressure buildup within the vessel is promptly managed to prevent accidents or damage to the equipment. Additionally, the Emergency Stop function provides an immediate shutdown capability, allowing operators to halt the machine quickly in case of any emergency situation. These safety features ensure a secure working environment, protecting both the operator and the equipment.
Achieving superior vacuum conditions is critical for high-quality emulsification, and this Emulsifying Mixer Machine excels in this aspect with a vacuum degree of ≥0.098 MPa. Such a high vacuum level effectively removes air bubbles and gases from the mixture, resulting in a smoother and more stable emulsion. This vacuum capability also prevents oxidation and contamination, thereby preserving the integrity and longevity of the final product.
The heating system of the Vacuum Homogenizing Emulsifier is designed for maximum flexibility and efficiency. It offers both steam and electric heating options, allowing users to choose the most suitable heating method based on their specific production needs and energy availability. The heating jacket, which surrounds the mixing vessel, ensures even heat distribution and precise temperature control. This feature is especially important in processes that require careful temperature management to maintain the quality and consistency of the product.
Cleaning and maintenance are simplified with the inclusion of a CIP (Clean In Place) system. This advanced cleaning method enables the machine to be cleaned thoroughly without disassembly, saving valuable time and reducing the risk of contamination. The CIP system ensures that all internal surfaces of the emulsifying mixer are washed and sanitized efficiently, maintaining high hygiene standards essential for products in sensitive industries like pharmaceuticals and cosmetics.
The Vacuum Homogenizing Emulsifier combines powerful homogenization and emulsification capabilities with a well-thought-out design that enhances productivity and product quality. The homogenizer emulsifier mixer uses high-speed shearing, cutting, and mixing to break down particles and droplets, producing uniform emulsions with excellent stability. This makes it ideal for creating creams, lotions, ointments, sauces, and various other products requiring consistent texture and appearance.
In summary, this Emulsifying Mixer Machine is a versatile and reliable solution for modern production facilities. Its comprehensive safety features, including overpressure protection and emergency stop, ensure operational safety. The ability to achieve a vacuum degree of ≥0.098 MPa enhances product quality by eliminating unwanted air and gases. With flexible heating options via steam or electric heating jacket and a convenient CIP cleaning system, it offers both operational efficiency and ease of maintenance. Whether for pharmaceutical creams, cosmetic lotions, or food emulsions, this Homogenizer Emulsifier Mixer stands out as an essential piece of equipment that delivers superior performance and consistent results.
Features:
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Product Name: Vacuum Homogenizing Emulsifier
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Temperature Control Range: 0-100℃ for precise processing
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Heating Methods: Steam and Electric Heating options available
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Safety Features: Equipped with Overpressure Protection and Emergency Stop
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Cooling Method: Water Cooling Jacket to maintain optimal temperature
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Design Capacity: 10L suitable for various batch sizes
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Efficient Emulsifying Mixer Machine for uniform mixing
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Advanced Emulsifier providing high-quality emulsification
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Reliable Emulsifying Mixer Machine designed for industrial use
Technical Parameters:
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Product Name
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Vacuum Homogenizing Emulsifier
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Design Capacity
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10L
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Capacity
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Customizable, Typically From 50L To 5000L
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Homogenizer Power
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0.55 KW
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Power
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2.2 KW
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Heating
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Steam/Electric Heating
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Heating Method
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Steam Or Electric Heating Jacket
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Cooling
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Tap Water Or Chiller Cooling
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Cooling Method
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Water Cooling Jacket
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Vacuum Degree
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≥0.098 MPa
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Applications:
The Vacuum Homogenizing Emulsifier is an essential piece of equipment widely used in various industries, particularly where precise mixing, emulsifying, and homogenizing are critical. This Emulsifying Mixer Machine is designed to handle working capacities typically around 8L, making it ideal for small to medium-scale production environments. For larger scale needs, the capacity is fully customizable, ranging from 50L to 5000L, ensuring flexibility to meet diverse production demands.
One of the key applications of the Homogenizer Emulsifier Mixer is in the cosmetics industry, where it is used to produce creams, lotions, shampoos, and other personal care products. The machine’s ability to create uniform emulsions ensures high product quality and consistency. The vacuum feature helps eliminate air bubbles during the mixing process, which is crucial for achieving smooth textures and stable formulations.
In the pharmaceutical sector, the Homogenizer Emulsifier Mixer plays a vital role in preparing ointments, gels, and suspensions. The precision and efficiency of the emulsifying process help maintain the efficacy and stability of medicinal products. Moreover, the equipment’s cooling system, which can utilize tap water or a chiller, helps control the temperature during operation, preventing heat-sensitive ingredients from degrading.
The food industry also benefits from this Emulsifying Mixer Machine, especially in the production of sauces, dressings, and dairy products where homogenization enhances taste and texture. The vacuum homogenizing process ensures that ingredients blend thoroughly without oxidation, preserving the flavor and nutritional value.
Safety is a paramount feature of this Homogenizer Emulsifier Mixer. It is equipped with overpressure protection and an emergency stop function, ensuring safe operation even under demanding conditions. This makes it suitable for continuous production lines where operator safety and equipment reliability are crucial.
Overall, the Vacuum Homogenizing Emulsifier is a versatile and reliable machine suitable for laboratories, pilot plants, and full-scale manufacturing. Its customizable capacity, efficient homogenizer power of 0.55 KW, and advanced cooling options make it an indispensable tool for industries requiring high-quality emulsification and homogenization processes.
